Pipetting Perfection: The Evolution of Automated Liquid Handling Systems

Automated Liquid Handling Systems
Automated Liquid Handling Systems



Automated Liquid Handling Systems:

Automated liquid handling systems have revolutionized various industries like healthcare, life sciences research, diagnostics, and more by greatly increasing efficiency and accuracy of liquid-based experiments and applications. These advanced robotic systems can perform routine tasks much faster and with higher precision than manual methods. This article discusses the role of automated liquid handling in modern laboratories, various types of systems available, their advantages, limitations and future prospects.

Types of Automated Liquid Handling Systems

There are different types of automated liquid handling systems designed for specific applications and throughput needs:

Robotics-Based Systems

Robotics-based systems use robotic arms and grippers to pick, place and manipulate liquids and labware like plates, tubes etc. They offer high-density pipetting and ability to perform complex multi-step protocols. Robotics systems are commonly used in drug discovery, genomics research, pathology labs for tasks like reagent and sample distribution, kit preparation, diagnostic assays. Popular examples include Tecan, Beckman Coulter and Hamilton robotic platforms.

Microplate Systems

Microplate systems are optimized for parallel processing of microplates containing samples in wells. They can quickly dispense, mix and transfer liquids to multiple wells simultaneously. Microplate handlers find widespread use in fields like bioproduction for cell culture work, absorbance measurements in 96/384-well formats. Examples include BioTek, Agilent and Molecular Devices microplate liquid handlers.

Standalone Benchtop Systems

Standalone benchtop liquid handlers are affordable, smaller footprint systems ideal for academics and basic research. They offer precision pipetting in volumes ranging from nL to mL for applications involving routine tasks like serial dilutions, reagent addition. Popular benchtop systems include Eppendorf, Thermo Scientific and Aurora instruments.

Custom Integrated Systems

Complex automated workflows may require custom integrated systems incorporating multiple modules like pipettes, centrifuges, thermal cyclers and liquid handlers as per specific experimental needs. These turnkey solutions are commonly used in biopharma production plants and core labs.

Advantages of Automated Systems

Some key advantages of Automated Liquid Handling Systems over manual methods include:

Higher Throughput: Automated systems can process thousands of samples per hour, maximizing lab productivity. This speeds up drug discovery, diagnostic testing.

Improved Accuracy and Precision: Liquid class pipettes and precision liquid dispensers ensure highly accurate pipetting and mixing without human errors like faulty pipetting, inappropriate mixer speed/duration etc.

Minimized Cross-contamination: Automated liquid handlers use dedicated pipette tips for each sample to avoid cross-contamination which is a risk with manual methods.

Walkaway Capability: Complex multi-step protocols can run unattended, freeing up lab personnel for other tasks.

Documentation and Audit Trails: Onboard software tracks dispensing history, test parameters, waste amounts for QA/QC and compliance with regulatory norms such as GxP guidelines, ISO standards.


Applications in Diagnostic Testing

Automated liquid handling has significantly improved the efficiency and reliability of modern clinical diagnostic workflows.

In molecular diagnostics, automated systems assist sample preparation for techniques like Polymerase Chain Reaction (PCR) based assays. Liquid handlers standardize critical steps like nucleic acid extraction and purification from diverse sample types. They transfer sample/reagents to PCR plates while avoiding contamination risks of manual methods.

In hematology, automated liquid handlers are used for complete blood count (CBC) sample preparation. Systems from Sysmex precisely pipette blood/diluents into analytical instruments, providing accurate hematology results to physicians.

In serology, high-throughput automated liquid handlers assist preparation of dilutions for diagnostic assays. This includes viral/bacterial antigen slides, ELISA/CLIA plates. Companies like Thermo Scientific offer integrated solutions that automate these routine serology testing workflows.

Clinical chemistry analyzers employ on-board automated liquid handlers for reagent management. Advanced systems efficiently perform functions like liquid level sensing, dispensed volume verification bringing consistency to in-vitro diagnostics.

Automated systems thus ensure accurate diagnostic testing essential for patient management is deliverable at scale to meet modern healthcare demands. They eliminate manual errors and bottlenecks to provide timely diagnostic insights.

Future Prospects

Going forward, automated liquid handling is expected to evolve through integration of emerging technologies:

- Miniaturization and development of digital microfluidic systems will facilitate automation of portable POC diagnostic devices and lab-on-a-chip applications.

- Robotics, machine vision and artificial intelligence will make automated systems smarter through advanced pattern recognition, error proofing capabilities.

- Labs will increasingly integrate automated liquid handlers, incubators, readers and computers into fully automated sample-to-answer experimental workstations requiring minimal human intervention.

- Cloud-connected systems will facilitate remote monitoring and control of liquid handlers providing advantages of Industry 4.0 to research and healthcare domains.

- 3D printing of labware/equipment will enable on-demand, customizable fluidics expanding the scope of liquid automation.

- Development of reagent/sample handler attachments for robotic arms will bring novel opportunities in spatial/single cell omics research areas.


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